{"id":88,"date":"2026-03-17T04:34:56","date_gmt":"2026-03-17T08:34:56","guid":{"rendered":"https:\/\/modconsulting.ca\/?page_id=88"},"modified":"2026-04-09T04:28:44","modified_gmt":"2026-04-09T08:28:44","slug":"developing-a-psm-program","status":"publish","type":"page","link":"https:\/\/modconsulting.ca\/index.php\/developing-a-psm-program\/","title":{"rendered":"Developing a PSM Program"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">Course Overview  <\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This one\u2011day course provides a structured introduction to developing and implementing a Process<br>Safety Management (PSM) program. Participants learn how to apply recognized PSM frameworks\u2014<br>including OSHA PSM, US EPA RMP, CSA Z767, and the CSChE\/CIC PSM Standard\u2014to industrial operations<br>such as process plants, tank farms, and hazardous materials facilities. The course emphasizes practical<br>steps for building a compliant, effective, and sustainable process safety management program.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><br>Learning Objectives<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Participants will be able to:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Understand the purpose and structure of a process safety management program.<\/li>\n\n\n\n<li>Compare major PSM frameworks and identify common elements.<\/li>\n\n\n\n<li>Develop core components of a PSM program, including hazard analysis, procedures, training,<br>and mechanical integrity.<\/li>\n\n\n\n<li>Apply risk\u2011management principles to hazardous operations.<\/li>\n\n\n\n<li>Evaluate existing facility practices and identify gaps.<\/li>\n\n\n\n<li>Build an implementation roadmap for their organization.<br><\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Hourly Course Delivery Schedule<br>08:30 \u2013 09:00<br>Registration and Introductions<br>Course overview, participant backgrounds, expectations.<br>09:00 \u2013 10:00<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Module 1: Introduction to Process Safety Management<br>Purpose, history, regulatory drivers, major incidents.<br>10:00 \u2013 11:00<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Module 2: PSM Frameworks and Standards<br>OSHA PSM, US EPA RMP, CSA Z767, CSChE\/CIC PSM Standard.<br>11:00 \u2013 11:15<br>Break<br>11:15 \u2013 12:15<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Module 3: Core Elements of a PSM Program<br>Hazard analysis, operating procedures, training, mechanical integrity.<br>12:15 \u2013 13:00<br>Lunch<br>13:00 \u2013 14:00<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Module 4: Hazard Identification and Risk Analysis<br>PHA methods, LOPA, risk ranking, documentation.<br>14:00 \u2013 15:00<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Module 5: Implementing and Managing a PSM Program<br>Governance, roles, audits, management of change.<br>15:00 \u2013 15:15<br>Break<br>15:15 \u2013 16:15<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Module 6: Case Studies and Practical Exercises<br>Incident reviews, PHA exercises, gap analysis.<br>16:15 \u2013 16:30<br>Wrap\u2011Up and Q&amp;A<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><br>Instructor Script and Course Content<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><br>Module 1 \u2013 Introduction to Process Safety Management (09:00\u201310:00)<br>Purpose of Process Safety Management<br>Process safety management focuses on preventing fires, explosions, toxic releases, and other<br>catastrophic events involving hazardous materials. It addresses low\u2011frequency, high\u2011consequence<br>events that can impact workers, the public, and the environment.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Historical Drivers<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Major industrial incidents (Bhopal, Texas City, Buncefield).<\/li>\n\n\n\n<li>Regulatory responses in the US and Canada.<\/li>\n\n\n\n<li>Increasing expectations from regulators, insurers, and communities.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Key Concepts<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Process safety lifecycle.<\/li>\n\n\n\n<li>Risk tolerance and ALARP principles.<\/li>\n\n\n\n<li>Human factors and organizational culture.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Module 2 \u2013 PSM Frameworks and Standards (10:00\u201311:00)<br>OSHA Process Safety Management (29 CFR 1910.119)<br>Covers 14 elements including process safety information, process hazard analysis, operating procedures,<br>training, mechanical integrity, and emergency planning.<br>US EPA Risk Management Program (40 CFR Part 68)<br>Focuses on off\u2011site consequence analysis, accident history, prevention programs, and emergency<br>response coordination.<br>CSA Z767 \u2013 Process Safety Management<br>Canadian standard emphasizing leadership, risk assessment, asset integrity, competency, and continuous<br>improvement.<br>CSChE\/CIC PSM Standard<br>A Canadian framework aligned with industry best practices, emphasizing risk\u2011based decision\u2011making<br>and lifecycle management.<br><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Common Themes Across Frameworks<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Hazard identification and analysis.<\/li>\n\n\n\n<li>Competency and training.<\/li>\n\n\n\n<li>Mechanical integrity.<\/li>\n\n\n\n<li>Management of change.<\/li>\n\n\n\n<li>Incident investigation.<\/li>\n\n\n\n<li>Emergency preparedness.<\/li>\n\n\n\n<li>Auditing and continuous improvement<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Module 3 \u2013 Core Elements of a PSM Program (11:15\u201312:15)<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Process Safety Information<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Chemical hazards.<\/li>\n\n\n\n<li>Process technology.<\/li>\n\n\n\n<li>Equipment design information.<br><\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Process Hazard Analysis (PHA)<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>HAZOP, What\u2011If, Checklist, FMEA.<\/li>\n\n\n\n<li>Identifying causes, consequences, safeguards, and recommendations.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Operating Procedures<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Normal operations.<\/li>\n\n\n\n<li>Startup and shutdown.<\/li>\n\n\n\n<li>Emergency operations.<\/li>\n\n\n\n<li>Safe work practices (LOTO, hot work, confined space).<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Training and Competency<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Operator training requirements.<\/li>\n\n\n\n<li>Refresher training.<\/li>\n\n\n\n<li>Documentation and verification<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Mechanical Integrity<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Inspection and testing programs.<\/li>\n\n\n\n<li>Equipment criticality.<\/li>\n\n\n\n<li>Maintenance procedures and records.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Module 4 \u2013 Hazard Identification and Risk Analysis (13:00\u201314:00)<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Hazard Identification Tools<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>HAZID workshops.<\/li>\n\n\n\n<li>Bow\u2011tie analysis.<\/li>\n\n\n\n<li>Failure mode identification.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Risk Analysis Methods<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Qualitative and semi\u2011quantitative methods.<\/li>\n\n\n\n<li>Layer of Protection Analysis (LOPA).<\/li>\n\n\n\n<li>Risk matrices and ranking<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Documentation and Communication<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Recording PHA findings.<\/li>\n\n\n\n<li>Tracking recommendations.<\/li>\n\n\n\n<li>Communicating risk to operators and management.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Module 5 \u2013 Implementing and Managing a PSM Program (14:00\u201315:00)<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Governance and Leadership<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Roles of management, supervisors, and operators.<\/li>\n\n\n\n<li>Establishing accountability.<\/li>\n\n\n\n<li>Building a safety culture.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Management of Change (MOC)<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>When MOC is required.<\/li>\n\n\n\n<li>Reviewing technical, safety, and environmental impacts.<\/li>\n\n\n\n<li>Approval and documentation.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Incident Investigation<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Root cause analysis.<\/li>\n\n\n\n<li>Corrective actions and follow\u2011up.<\/li>\n\n\n\n<li>Learning from near misses.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Audits and Continuous Improvement<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Internal and external audits.<\/li>\n\n\n\n<li>Performance indicators.<\/li>\n\n\n\n<li>Program maturity assessments.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Module 6 \u2013 Case Studies and Practical Exercises (15:15\u201316:15)<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Case Studies<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Tank farm overfill incident.<\/li>\n\n\n\n<li>Reactor runaway scenario.<\/li>\n\n\n\n<li>Pump seal failure leading to toxic release.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Group Exercise<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Participants complete a simplified PHA using a What\u2011If or HAZOP worksheet:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Identify hazards.<\/li>\n\n\n\n<li>Evaluate consequences and safeguards.<\/li>\n\n\n\n<li>Recommend improvements.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Lessons Learned<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Importance of documentation.<\/li>\n\n\n\n<li>Common gaps in PSM programs.<\/li>\n\n\n\n<li>Sustaining long\u2011term program performance.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">References<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>OSHA 29 CFR 1910.119 \u2013 Process Safety Management of Highly Hazardous Chemicals.<\/li>\n\n\n\n<li>US EPA Risk Management Program (40 CFR Part 68).<\/li>\n\n\n\n<li>CSA Z767 \u2013 Process Safety Management.<\/li>\n\n\n\n<li>CSChE\/CIC Process Safety Management Standard.<\/li>\n\n\n\n<li>Industry best practices and guidance documents.<\/li>\n<\/ul>\n\n\n\n<div class=\"wp-block-buttons is-layout-flex wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button is-style-fill\"><a class=\"wp-block-button__link wp-element-button\" href=\"#\" style=\"border-style:none;border-width:0px;border-top-left-radius:0px;border-top-right-radius:0px;border-bottom-left-radius:0px;border-bottom-right-radius:0px;padding-top:var(--wp--preset--spacing--20);padding-right:var(--wp--preset--spacing--60);padding-bottom:var(--wp--preset--spacing--20);padding-left:var(--wp--preset--spacing--60)\">Register<\/a><\/div>\n<\/div>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Course Overview This one\u2011day course provides a structured introduction to developing and implementing a ProcessSafety Management (PSM) program. Participants learn how to apply recognized PSM frameworks\u2014including OSHA PSM, US EPA RMP, CSA Z767, and the CSChE\/CIC PSM Standard\u2014to industrial operationssuch as process plants, tank farms, and hazardous materials facilities. The course emphasizes practicalsteps for building [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-88","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/modconsulting.ca\/index.php\/wp-json\/wp\/v2\/pages\/88","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/modconsulting.ca\/index.php\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/modconsulting.ca\/index.php\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/modconsulting.ca\/index.php\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/modconsulting.ca\/index.php\/wp-json\/wp\/v2\/comments?post=88"}],"version-history":[{"count":15,"href":"https:\/\/modconsulting.ca\/index.php\/wp-json\/wp\/v2\/pages\/88\/revisions"}],"predecessor-version":[{"id":295,"href":"https:\/\/modconsulting.ca\/index.php\/wp-json\/wp\/v2\/pages\/88\/revisions\/295"}],"wp:attachment":[{"href":"https:\/\/modconsulting.ca\/index.php\/wp-json\/wp\/v2\/media?parent=88"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}